Chapter 1
Overview of Solid Mechanics
Solid Mechanics is a collection of physical laws, mathematical techniques, and computer algorithms that can be used to predict the behavior of a solid material that is subjected to mechanical or thermal loading. The field has a wide range of applications, including
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FEA model of a knee joint from the MSC website. They have several nice FEA analysis movies |
1. Geomechanics. Modeling the deformation of planets; tectonics; and earthquake prediction.
2. Civil engineering. Designing structures or soil foundations.
3. Mechanical engineering. Designing load-bearing components for vehicles, engines or turbines for power generation and transmission, as well as appliances.
4. Manufacturing engineering. Designing processes (such as machining) for forming metals and polymers.
5. Biomechanics. Designing implants and medical devices, as well as modeling stress driven phenomena controlling cellular and molecular processes.
6. Materials science. Designing composites; alloy microstructures, thin films, energy storage materials (for batteries), and developing techniques for processing materials.
7. Microelectronics. Designing failure resistant packaging and interconnects for microelectronic circuits.
8. Nanotechnology. Modeling stress driven self-assembly on surfaces, manufacturing processes such as nano-imprinting, and modeling atomic-force microscope/sample interactions.
This chapter describes how solid mechanics can be used to solve practical problems. The remainder of the book contains a more detailed description of the physical laws that govern deformation and failure in solids, as well as the mathematical and computational methods that are used to solve problems involving deformable solids. Specifically,
Chapter 2. Covers the mathematical description of shape changes and internal forces in solids.
Chapter 3. Discusses constitutive laws that are used to relate shape changes to internal forces.
Chapter 4. Contains analytical solutions to a series of simple problems involving elastic solids.
Chapter 5. Provides a short summary of analytical techniques and solutions for linear elastic solids.
Chapter 6. Describes analytical techniques and solutions for plastically deforming solids.
Chapter 7. Gives an introduction to finite element analysis, focusing on using commercial software.
Chapter 8. Expands on the implementation of the finite element method.
Chapter 9. Describes how to use solid mechanics to model material failure
Chapter 10. Discusses solids with special geometries (rods, beams, membranes, plates and shells)
Solid mechanics is incomprehensible without some background in vectors, tensors and index notation. These topics are reviewed briefly in the appendices.
1.1 Defining a Problem in Solid Mechanics
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FEM simulation of chip formation during machining. From Third Wave Systems. |
Regardless of the application, the general steps in setting up a problem in solid mechanics are always the same:
1. Decide upon the goal of the problem and desired information
2. Identify the geometry of the solid to be modeled
3. Determine the loading applied to the solid
4. Decide what physics must be included in the model
5. Choose (and calibrate) a constitutive law that describes the behavior of the material
6. Choose a method of analysis
7. Solve the problem
Each step in the process is discussed in more detail below.
1.1.1 Deciding what to calculate
This question seems rather silly, but at some point in their careers, most engineers have been told
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An animation showing one of the vibration modes of the Mars Orbiter Laser Altimiter, from a NASA website. |
by their
manager “Why don’t you just set up a finite element model of our (crank-case;
airframe; material, etc) so we can stop it from (corroding, fatiguing,
fracturing, etc)?” If you find yourself in this situation, you are doomed.
Models can certainly be helpful in preventing failure, but unless you have a
very clear idea of why the failure is occurring, you won’t know what to model.
Here is a
list of things that can be calculated accurately using solid mechanics:
1. The deformed shape of a structure or
component subjected to mechanical, thermal or electrical loading
2. The forces required to cause a
particular shape change
3. The stiffness of a structure or
component
4. The internal forces (stresses) in a
structure or component
5. The critical forces that lead to
failure by structural instability (buckling)
6. Natural frequencies of vibration for
a structure or component
In addition,
solid mechanics can be used to model a variety of failure mechanisms. Failure
predictions are more difficult, however,
because the physics of failure can only be modeled using approximate
constitutive equations. These mathematical
relationships must be calibrated experimentally, and do not always perfectly
characterize the failure mechanism.
Nevertheless, there are well established procedures for each of the
following:
1. Predicting the critical loads to
cause fracture in a brittle or ductile solid containing a crack
2. Predicting the fatigue life of a
component under cyclic loading
3. Predicting the rate of growth of a
stress-corrosion crack in a component
4. Predicting the creep life of a
component
5. Finding the length of a crack that a
component can contain and still withstand fatigue or fracture
6. Predicting the wear rate of a surface
under contact loading
7. Predicting the fretting or contact
fatigue life of a surface
Solid
mechanics is increasingly being used for applications other than structural and
mechanical
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FEA model of the evolution of grain structure of a
polycrystal during deformation. From ORNL |
engineering
design. These are active research areas,
and some are better developed than others.
Applications include
1. Calculating the properties (e.g.,
elastic modulus, yield stress, stress-strain curve, fracture toughness, etc) of
a composite material in terms of those of its constituents
2. Predicting the influence of the
microstructure (e.g., texture, grain structure, dispersoids, etc) on the
mechanical properties of metals such as modulus, yield stress, strain
hardening, etc
3. Modeling the physics of failure in
materials, including fracture, fatigue, plasticity, and wear, and using the
models to design failure resistant materials
4. Modeling materials processing examples include additive manufacturing,
casting and solidification, alloy heat treatments, and thin film and surface
coating deposition (e.g., by sputtering, vapor deposition, or electroplating)
5. Modeling biological phenomena and
processes, such as bone growth, cell mobility, cell wall/particle interactions,
and bacterial mobility
Modern
computer aided design codes can also couple finite element simulations of a
solid with other techniques that model heat transfer, fluid flow, and chemical
processes.
1.1.2 Defining the geometry of the
solid
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FEA crash simulation, from the Ansys
LS DYNA website |
Again, this step
seems rather obvious surely the shape of the solid is always
known? True but
it is usually not obvious how much of the component to model, and at what level of
detail. For example, in a crash
simulation, must the entire vehicle be modelled, or just the front part? Should the engine block be included? The
driver? The cell-phone that distracted
the driver into crashing in the first place?
A typical crash simulation does model the entire vehicle and passengers
at a very fine level of detail (including, for example, each individual spot
weld in the body structure).
At the other
extreme, it is often not obvious how much geometrical detail needs to be
included in a computation. If you model
a component, do you need to include every geometrical feature (such as bolt
holes, cutouts, chamfers, etc)? The
following guidelines might be helpful
1. For modeling brittle fracture,
fatigue failure, or for calculating critical loads required to initiate plastic
flow in a component, it is very important to model the geometry in great
detail, because geometrical features can lead to stress concentrations that
initiate damage.
2. For modeling creep damage, large
scale plastic deformation (e.g., metal forming), or vibration analysis,
geometrical details are less important.
Geometrical features with dimensions under 10% of the macroscopic cross
section can generally be neglected.
3. Geometrical features often only influence
local stresses they do not have much influence far away. Saint Venant’s principle, which will be
discussed in more detail in Chapter 5, suggests that a geometrical feature with
characteristic dimension L (e.g., the
dimension of a hole in the solid) will influence stresses over a region with
dimension around 3L surrounding the
feature. In other words, if you are
interested in the stress state at a particular point in an elastic solid, you don’t
need to worry about geometrical features that are far from the region of
interest. Strictly speaking, Saint-Venants’ principle only applies to
elastic solids, although it can usually also be applied to plastic solids that
strain harden.
As a general
rule, it is best to start with the simplest possible model, and see what it
predicts. If the simplest model answers
your question, you’re done. If not, the
results can serve as a guide in refining the calculation.
There are
five ways that mechanical loads can be induced in a solid:

1. The boundaries can be subjected to a
prescribed displacement or motion.
2. The boundaries can be subjected to a
distribution of pressure normal to the surface, or frictional traction tangent
to the surface, as shown in the sketch.
3. A boundary may be subjected to a
combination of displacement and traction (“mixed”) boundary conditions for example, you could prescribe horizontal
displacements, together with the vertical traction, at some point on the
boundary.
4. The interior of the solid can be
subjected to gravitational or electromagnetic body forces.
5. The solid can contact another solid,
or in some cases can contact itself.
6. Stresses can be induced by non-uniform
thermal expansion in the solid, or some other materials process such as phase
transformation that causes the solid to change its shape.
When
specifying boundary conditions, you must follow these rules:
1. In a 3D analysis, you must specify three components of either
displacement or traction (but not both) at each point on the boundary.
You can mix these so for example you could prescribe or , but exactly three components must
always be prescribed. This rule also applies to free surfaces, where the
tractions are prescribed to be zero.
2. Similarly, in a 2D analysis you must
prescribe two components of displacement or traction at each point on the
boundary.
3. If you are solving a static problem
with only tractions prescribed on the boundary, you must ensure that the total
external force and moment acting on the solid sum to zero (otherwise a static
equilibrium solution cannot exist).
In practice,
it can be surprisingly difficult to find out exactly what the loading on your
system looks like. For example,
earthquake loading on a building can be modeled as a prescribed acceleration of
the building’s base but what acceleration should you apply? Pressure loading usually arises from wind or
fluid forces, but you might need to do some sophisticated calculations just to
identify these forces. In the case of
contact loading, you’ll need to be able to estimate friction coefficients. For nanoscale or biological applications, you
may also need to model attractive forces between the two contacting surfaces.
Here, standards are helpful. For example, building codes regulate civil engineernig structures, NHTSA specify design requirements for
vehicles, and so on.
You can also
avoid the need to find exactly what loading a structure will experience in
service by simply calculating the critical loads that will lead to failure, or
the fatigue life as a function of loading.
In this case, some other unfortunate engineer will have to decide
whether or not the failure loads are acceptable.
1.1.4 Deciding what physics to
include in the model
There are
three decisions to make here:
1. Do you need to calculate additional
field quantities, such as temperature, electric or magnetic fields, or
mass/fluid diffusion through the solid?
Temperature is the most common additional field quantity. Here are some
rough guidelines that will help you to decide whether to account for heating
effects.
The stress induced by temperature variation in a component can be
estimated from the formula , where E is the Young’s modulus of the material; is its thermal expansion coefficient, and T is temperature. The symbols denote the maximum and minimum values of the
product in the component. You need to account for temperature
variations if is a significant fraction of the stress induced
by mechanical loading.
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Thermal stress analysis of a turbine casing, from PredictiveEngineering website |
To decide whether you need to do a transient heat conduction analysis, note
that the temperature rise at a distance r
from a point source of heat of intensity in an infinite solid is , where erfc() denotes the
complementary error function, is the material’s thermal conductivity, and is its thermal diffusivity, with the mass density and the specific heat capacity. This equation
suggests that a solid with dimension L will reach its steady state
temperature in time .
If the time-scale of interest in your problem is significantly larger
than this, and heat flux is contstant, you can use the steady-state temperature
distribution. If not, you must account
for transients.
Finally to decide whether you need to
account for heat generated by plastic
flow, note that the rate of heat generation per unit volume is of order where is the material yield stress, and is the plastic strain rate. The temperature rise due to rapid (adiabatic)
plastic heating is thus of order , where is the strain increment applied to the
material.
2. Do you need to do a dynamic analysis, or a static analysis? Here are some rough guidelines that will help
you to decide:
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A dynamic analysis stress wave propagation in a
simple component. |
The speed of a shear wave propagating
through an elastic solid is , where is the mass density of the solid, is its shear modulus. The time taken for a wave to propagate across
a component with size L is of order .
In many cases, stresses decay to their static values after about 10L/c.
If the loading applied to the component does not change significantly
during this time period a quasi-static computation (possibly including
accelerations as body forces) should suffice.
The stress induced by acceleration
(e.g. in a rotating component) is of order , where L is the approximate size of the component, is its mass density, and a is the magnitude of the acceleration. If this stress is negligible compared with
other forces applied to the solid, it can be neglected. If not, it should be included (as a body
force if wave propagation can be neglected).
3. Are you solving a coupled fluid/solid interaction
problem? These situations arise in
aeroelasticity (design of flexible aircraft wings or helicopter rotor blades,
or very long bridges), offshore structures, pipelines, or fluid
containers. In these applications, the
fluid flow has a high Reynold’s number (so fluid forces are dominated by
inertial effects). Coupled problems are
also very common in biomedical applications such as blood flow or cellular
mechanics. In these applications, the Reynolds number for the fluid flow is
much lower, and fluid forces are dominated by viscous effects. Several analysis techniques are available for
solving such coupled fluid/structure interaction problems, but are beyond the
scope of this book.
1.1.5 Defining material behavior
Choosing the
right equations to describe material behavior is the most critical part of
setting up a solid mechanics calculation.
Using the wrong model, or inaccurate material properties, will always
invalidate your predictions. Here are a
few of your choices, with suggested applications:
1. Isotropic linear elasticity (familiar in one dimension as ). This equation is useful for polycrystalline
metals, ceramics, glasses, and polymers undergoing small deformations and subjected
to low loads (less than the material yield stress). Only two material constants are required to
characterize the material, and accurate values for these constants are readily
available.
2. Anisotropic linear elasticity. This model is similar to isotropic linear elasticity, but
models materials that are stiffer in some directions than others. It is useful
for reinforced composites, wood, and single crystals of metals and ceramics. At
least 3, and up to 21, material properties must be determined to characterize an
anisotropic material. Material data are accurate and readily available. Isotropic
or anisotropic linear elasticity may be applied to the vast majority of
engineering design calculations, where components cannot safely exceed
yield. It can be used for deflection
calculations, fatigue analysis, and vibration analysis.
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FEA model of a rubber tire, using a hyperelastic
constitutive equation. From the Testpaks website |
3. ‘Hyperelasticity.’
These models are used for rubber and foams, which can sustain huge, reversible
shape changes. There are several models from
which to choose. The simplest model is the
incompressible Neo-Hookean solid, which, in uniaxial stress, has a true stress true strain relation given by ). It has only a single material
constant. More complex models have
several parameters, and it may be difficult to find values for your material in
the published literature. Experimental
calibration will almost certainly be required.
4. Viscoelasticity.
This model is used for materials that exhibit a gradual increase in strain when
loaded at constant stress (with stress rate-v-strain rate ) or which show hysteresis during cyclic
loading (with stress-v-strain rate of form
). It
is usually used to model polymeric materials and polymer based composites, and
biological tissue, and can also model slow creep in amorphous solids such as
glass. Constitutive equations contain at
least 3 parameters, and usually many more. Material behavior varies widely
between materials and is highly temperature dependent. Experimental calibration will almost
certainly be required to obtain accurate predictions.
5. Rate Independent Plasticity This model is used to calculate permanent deformation in
metals loaded above their yield point. A
wide range of models are available. The
simplest is a rigid perfectly plastic solid, which changes its shape only if
loaded above its yield stress , and then deforms at constant
stress. An elastic-perfectly plastic solid deforms according to linear elastic
equations when loaded below the yield stress, but deforms at constant stress if
yield is exceeded. These models can predict energy dissipation in a crash
analysis, or calculate tool forces in a metal cutting operation, for example.
Data for material yield stress are readily available, but are sensitive to
material processing and microstructure and so should be used with caution. More
sophisticated models describe strain
hardening in some way (the change in the yield stress of the solid with
plastic deformation). These equations are
used in modeling ductile fracture, low cycle fatigue (where the material is
repeatedly plastically deformed), and when predicting residual stresses and
springback in metal forming operations. Finally, the most sophisticated
plasticity models attempt to track the development of microstructure or damage
in the metal. For example, the Gurson plasticity model models the
nucleation and growth of voids in a metal, and is widely used to simulate
ductile fracture. Such models typically
have a large number of parameters, and can
differ widely in their predictions. They must be very carefully chosen
and calibrated to obtain accurate results.
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FEA simulation of fracture during a metal forming operation, from the stampingsimulation website |
6. Viscoplasticity.
Similar in structure to metal plasticity, these models account for the tendency
of the flow stress of a metal to increase when deformed at high strain
rates. They are used in modeling high-speed machining,
for example, or in applications involving explosive shock loading. Viscoplastic constitutive equations are also
used to model creep the steady accumulation of plastic strain in a
metal when loaded below its yield stress, and subjected to high
temperatures. The simplest viscoplastic
constitutive law has only two
parameters--uniaxial strain rate versus stress response of the form .
More complex models account for elastic deformation and strain
hardening. Data for the simple models is
quite easy to find, but more sophisticated and accurate models must be
calibrated experimentally.
7. Crystal plasticity. These models are used for calculating anisotropic plastic flow in a
single crystal of a metal. They are mostly
used in materials science calculations and in modeling some metal forming
processes. These models are still under
development as material data are not easily found, and are laborious and expensive to
measure.
8. Strain Gradient Plasticity. This formulation was developed in the last 10-20 years to
model the behavior of very small volumes of a metal (less than 100 ).
Typically, small volumes of metal are stronger than bulk samples.
These models are still under development, are difficult to calibrate,
and don’t always work well.
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Discrete dislocation plasticity simulation of
dislocations near the tip of a propagating crack. |
9. Discrete
Dislocation Plasticity. Currently used for research only, this technique
models plastic flow in very small volumes of material by tracking the
nucleation, motion, and annihiliation of individual dislocations in the
solid. DDP models contain a large number
of material parameters that are difficult to calibrate.
10. Critical state plasticity (cam-clay). This model is used for soils, whose behavior depends
on moisture content. It is somewhat
similar in structure to the metal plasticity model, except that the yield
strength of a soil is highly pressure dependent (increases with compressive
pressure). Simple models contain only 3
or 4 material parameters, which can be calibrated quite accurately.
11. Pressure-dependent viscoplasticity. This model is similar
to critical state plasticity, in that they both account for changes in flow
stress of a material with confining pressure.
It is used to model granular materials, and some polymers and composite
materials (typically in modeling processes such as extrusion or drawing).
12. Concrete models.
They are intended to model the crushing (in compression) or fracture (in
tension) of concrete (obviously!). The mathematical structure resembles that of
pressure dependent plasticity.
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Quasicontinuum simulation of a crack approaching a
bi-material interface. From the Quasicontinuum website. |
13. Atomistic models. They replace traditional stress-strain laws with a direct calculation
of stress-strain behavior using embedded atomic scale simulations. The atomic scale computations use empirical
potentials to model atom interactions, or may approximate the Schrodinger wave
equation directly. Techiques include the `Quasi-Continuum’ method, and the
Coupled-Atomistic-Discrete Dislocation Method. Their advantage is that they
capture the physics of material behavior extremely accurately; their
disadvantage is that they currently can only model extremely small material
volumes (20-100nm or so). Atomistic models based on empirical potentials
contain a large number of adjustable parameters these are usually calibrated against known
quantities such as elastic moduli and stacking fault energies, and can also be
computed using ab initio techniques. The
accuracy of the predictions depends strongly on the accuracy of the potentials.
Currently these kinds of simulations are used mostly as a research tool for
nanotechnology and materials design applications.
This list is
by no means exhaustive additional models are available for materials
such as shape memory alloys, metallic glasses, and piezoelectric materials.
These
material models are intended primarily to approximate stress-strain
behavior. Special constitutive equations
have also been developed to model the behavior of contacting surfaces or
interfaces between two solids (Coulomb friction is a simple example). In
addition, if you need to model damage (fracture or fatigue), you may need to
select and calibrate additional material models. For example, to model brittle fracture, you
would need to know the fracture toughness of the material. To model the growth of a fatigue crack, you
would probably use Paris’ crack growth law
and would need data for the Paris constant C and exponent n. There are several other
stress- or strain-based fatigue laws in common use. These models are often curve fits to
experimental data, and are not based on any detailed physical understanding of
the failure mechanism. They must
therefore be used with caution, and material properties must be measured
carefully.
1.1.6 A representative initial value
problem in solid mechanics
The result of
the decisions made in Sections 1.1.1-1.1.5 is a boundary value problem (for static problems) or initial value problem (for dynamic
problems). This information consists of
a set of partial differential equations, together with initial and boundary
conditions, that must be solved for the displacement and stress fields, as well
as any auxiliary fields (such as temperature) in the solid. To illustrate the structure of these
equations, this section provides a list of the governing equations for a
representative initial value problem.

As a representative example, we state the initial
value problem that governs elastic wave propagation in a linear elastic solid. A representative problem is sketched in the
figure.
Given:
1. The shape of the solid in its
unloaded condition ;
2. The Young’s modulus E and Poisson’s ratio for the solid;
3. The thermal expansion coefficient for the solid, and temperature distribution in the solid (for simplicity we assume that
the temperature does not vary with time);
4. The initial displacement field in the
solid , and the initial velocity field ;
5. A body force distribution (force per unit volume) acting on the solid;
6. Boundary conditions, specifying
displacements on a portion and tractions on a portion of the boundary of R
Calculate displacements , strains and stresses satisfying the governing equations of linear
elastodynamics:
1. The strain-displacement
(compatibility) equation
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2. The linear elastic stress-strain law
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3. The equation of motion for a
continuum (F=ma)
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4. The fields must satisfy initial
conditions
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5. As well as boundary conditions
1.1.7 Choosing a method of analysis
Once you have
set up the problem, you will need to solve the equations of motion (or
equilibrium) for a continuum, together with the equations governing material
behavior, to determine the stress and strain distributions in the solid. Several methods are available for this
purpose.
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Analytical solution to the stress field around a
hypotrochoidal hole in an elastic solid |
Exact solutions. There is a good chance that you can find
an exact solution for:
1. 2D (plane stress or plane strain)
linear elastic solids, particularly under static loading. Solution techniques include transforms,
stress function methods, and complex variable methods. Dynamic solutions are
also possible, but somewhat more difficult.
2. 2D viscoelastic solids.
3. 3D linear elasticitity problems can
be solved (usually using integral transforms) if they are simple enough.
4. 2D (plane strain) deformation of
rigid plastic solids (using slip line fields).
Naturally,
analytical solutions are most easily found for solids with a simple geometry
(e.g., an infinite solid containing a crack, loading applied to a flat surface,
etc). In addition, special analytical
techniques can be used for problems for which the solid’s geometry can be
approximated. Examples include membrane
theory, shell and plate theory, beam theory, and truss analysis.
Even when you
can’t find an exact solution to the stress and strain fields in your solid, you
can sometimes get the information you need using powerful mathematical
theorems. For example, bounding theorems
allow you to estimate the plastic collapse loads for a structure quickly and
easily.
Numerical Solutions. Computer
simulations are used for most engineering design calculations in practice, and include
1. The finite element method (FEM). We will
discuss this method in detail in this book.
It is the most widely used technique, and can be used to solve almost
any problem in solid mechanics, provided you understand how to model your
material, and have access to a fast enough computer.
2. Finite difference methods. They are somewhat
similar to FEM but much less widely used.
3. Boundary integral equation methods
(or boundary element methods). A more efficient computer technique for linear
elastic problems, but hard to use for nonlinear materials or geometry.
4. Free volume methods. They are used
more in computational fluid dynamics than in solids, but are useful for
problems involving very large deformations, where the solid flows much like a
fluid.
5. Atomistic methods. They are used in
nanotechnology applications to model material behavior at the atomic
scale. Molecular dynamic techniques integrate the equations of motion
(Newton’s laws) for individual atoms, molecular
statics solve equilibrium equations to calculate atom positions. The forces between atoms are computed using
empirical constitutive equations, or sometimes using approximations to quantum
mechanics. These computations can only
consider exceedingly small material volumes (up to a few million atoms) and
short time-scales (up to a few tens or hundreds of nanoseconds).











